Gas-Fired Stationary Crucible Furnace YS-C04

Efficient. Reliable. Tailor-Made for Die Casting Lines.

Our energy-saving gas crucible melting furnace is specifically designed for aluminium melting applications, particularly in conjunction with die casting machines. Built with an integrated regenerative heat exchanger, it recycles thermal energy to reduce fuel consumption and operating costs significantly.

The combustion system is modular and separated from the burner body to ensure extended service life, stable performance, and dependable operation. Each furnace is custom-engineered to meet the specific needs of your production, reducing aluminum oxidation loss while maintaining high melt quality and energy efficiency.

描述

Key Features

🔹 Advanced Insulation Structure
High-alumina refractory bricks and fiberboard lining, combined with nano-insulation, deliver superior heat retention and rapid heating.

🔹 Modular Burner Design
Separated combustion assembly enhances burner lifespan, ensures stable combustion, and supports eco-friendly, low-carbon operation.

🔹 Built-in Regenerative Heat Exchanger
Recycles waste heat to improve energy efficiency and reduce gas consumption—extends burner life and minimizes emissions.

🔹 Accurate Temperature Control
Equipped with variable frequency high-pressure blower and dual temperature control system for precise molten aluminum temperature management.

🔹 Optimized Combustion Angle
Improved burner positioning reduces heat loss and enhances temperature uniformity in the holding zone.

🔹 Enlarged Holding Chamber
Increased internal volume boosts radiant heating capacity and thermal efficiency, resulting in lower fuel costs and reduced metal burn loss.

🔹 Multiple Energy Sources Supported
Compatible with natural gas and liquefied petroleum gas (LPG) to meet various customer requirements.

Energy-Saving Gas Furnace vs. Electric Furnace vs. Traditional Gas Furnace

Furnace TypeEnergy SourceEnergy Consumption per Ton of AluminiumAssumed Energy Unit PriceEnergy Cost per Ton of AluminiumEnergy Saving RatioAnnual Cost Savings
Energy-Saving Gas FurnacePiped Natural Gas / Bottled Gas70–80 m³ gas/ton of aluminium¥4 / m³¥280 / ton
Electric Resistance FurnaceElectricity500–600 kWh / ton of aluminiumDiscounted price ¥0.8 / kWh¥400–480 / ton30%–40%¥80,000–100,000/year
Traditional Gas FurnacePiped Natural Gas / Bottled Gas110–120 m³ gas/ton of aluminium¥4 / m³¥440 / ton30%–35%¥50,000–60,000/year

 

Electric Aluminium Melting Furnace Specifications

ModelMelting CapacityPowerPower Cable ConfigurationCrucible Size (Diameter × Height)Furnace Size (Diameter × Height)Suitable for Die Casting Machine
YS-C04-300Kg70–80 Kg/H230 Kw35M³ × 3 × 5mΦ650 × H650 mmΦ1400 × H1050 mm200–250T
YS-C04-400Kg100–120 Kg/H230 Kw50M³ × 3 × 5mΦ715 × H700 mmΦ1450 × H1080 mm280–300T
YS-C04-500Kg130–150 Kg/H320 Kw50M³ × 3 × 5mΦ780 × H750 mmΦ1500 × H1150 mm350–400T
YS-C04-600Kg160–180 Kg/H320 Kw70M³ × 3 × 5mΦ780 × H900 mmΦ1500 × H1300 mm500T
YS-C04-700Kg200–220 Kg/H320 Kw95M³ × 3 × 5mΦ880 × H880 mmΦ1650 × H1300 mm500–650T
YS-C04-800Kg230–250 Kg/H450 Kw95M³ × 3 × 5mΦ880 × H1000 mmΦ1650 × H1400 mm800T
YS-C04-1000Kg280–300 Kg/H450 Kw95M³ × 3 × 5mΦ1040 × H830 mmΦ1780 × H1400 mm1000T
YS-C04-1200Kg320–350 Kg/H550 Kw120M³ × 3 × 5mΦ1040 × H1000 mmΦ1750 × H1500 mm1000–1250T

 

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